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IKEA to buy 150-plus balers for its growing scrap volumes

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Homeware giant IKEA aims to recycle over 90% of the waste from its own operations by 2020, according to the company’s latest sustainability report.

In fiscal year 2016, the company generated 560 650 tonnes of waste via its operations worldwide, of which 88% was recycled or incinerated for energy recovery. It achieved an 80% recycling rate in retail, 81% in distribution centres and 80% in its furniture production division IKEA Industry.

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Deposits boost Germany's PET bottle recycling rate

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Germany recycled 93.5% of its PET bottles in 2015, concludes a new study by Forum PET. The research identifies deposits as the main reason for the high recycling rate, noting that most consumers use reverse vending machines to return PET bottles.

Forum PET also notes that the amount of PET being reused in new bottles increased from 24% in 2013 to 26% in 2015. Such developments are described as ‘impressive’ given the tough market conditions for use of recycled PET over virgin material.

Germany’s success with bottle deposits contrasts with the collection systems in some US states. In California, for example, more than 300 bottle redemption centres have shut down in 2016.

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Is Apple out of tune with recycling?

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Apple's new wireless headphones could become a real recycling problem in the next couple of years, according to electronics dismantling expert Kyle Wiens of iFixit.

The devices, retailing for US$ 159 and nicknamed AirPods, have miniscule lithium-ion batteries secured with ‘a waterfall of glue’ that make recycling ‘very difficult’, according to Wiens. In his teardown report, he jokingly writes: ‘Nurse, hand me the scalpel.’ The AirPods cannot simply be thrown into a shredder - unlike their wired counterparts - because they could catch fire during the process, it is argued.

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US$ 41 million tyre recycling plant opens its doors in Qatar

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The start-up of a modern tyre recycling facility in Qatar is proof that rubber recycling continues to become established across the Gulf region. Located in Qatar's Mesaieed Industrial City, the 20 000-square-metre plant will process end-of-life tyres and other rubber materials into new products.

Costing US$ 41 million, the facility reflects the Qatar National Vision 2030 of boosting sustainability and supporting green technology.

It has been financed by local banks, the government of Qatar as well as a handful of technology partners and suppliers, including Eldan Recycling of Denmark.

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Black plastics no longer 'invisible' when sorted

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UK recycling leader Viridor has joined forces with packaging specialist Nextek to find a way to sort the ‘unsortable’ black food trays sold at more and more supermarkets.

An estimated 1.3 billion black plastic food trays are purchased by UK consumers every year, resulting in what Viridor describes as a ‘waste mountain’. They mostly end up in landfill, mostly because the sorting of these plastics is ‘really, really difficult’ due to carbon black used being practically ‘invisible’ to existing sorting solutions.

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New app designed to boost Egypt's low e-cycling rate

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Claiming that Egypt generated almost 370 000 tonnes of e-scrap in 2014, entrepreneur Essam Hashem has launched the mobile app Mr WEEE in a bid to boost the collection of end-of-life electronics. The online tool gives consumers and companies advice and allows them to arrange pickups.

People who join the scheme will receive vouchers which can be used to purchase items from associated companies, Hashem explains. The app can be downloaded from Google Play for free. The businessman previously set up the company Spear Ink to promote the recycling of printer cartridges.

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Big surge in recycled plastics usage at Electrolux

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Consumer goods manufacturer Electrolux used twice as much recycled plastics last year as it did in 2014 by incorporating a total of 7400 tonnes into its products, according to its annual sustainability report. And the company has set itself the target of using 20 000 tonnes of recycled plastics by 2020.

In 2016, consumer products rated to have the ''best environmental performance'' accounted for 20% of total units sold and 28% of gross profit, according to Electrolux.

The company also claims that it has reduced its total carbon footprint by 27% since 2005 while using 42% less energy per product manufactured.

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China fighting packaging consequences of e-commerce boom

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Some 31.3 billion parcels were shipped across the country in 2015 - a year-on-year increase of more than 50%, according to data from China's State Post Bureau. And in response to the rapidly-growing packaging waste stream generated by the nation's flourishing e-commerce sector, China's Cainiao Network has set up the Cainiao Green Alliance Foundation.

Some 7.5 billion plastic bags, 10 billion cardboard boxes and 17 billion metres of wrapping tape were used to ship China’s parcels in 2015. ‘In China, an average of 57 million packages were delivered each day in 2015 - compared to the US average of 35 million,’ reports the Cainiao Network.

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New Sims subsidiary to focus on data destruction expertise

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E-scrap recycling major Sims Recycling Solutions has formed a subsidiary that will aim to optimise processing plants. California-based Converge Engineering LLC will work with a wide range of US companies in the traditional scrap recycling sector and in IT asset disposition to design and plan facilities and upgrade existing operations.

Some of the equipment, including industrial controls and data destruction devices, will be developed by Converge. Other equipment will be purchased from outside suppliers with which SRS has worked over the years. According to the company’s managing director Rafael Reveles, solutions for destroying and securing data storage hardware need to be portable, scalable, flexible and effective.

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Plastics recycler Entropex revitalised by industry veterans

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Entropex, one of the largest plastics recyclers in North America, has been renamed ReVital Polymers Inc. following the joint acquisition by 'veteran' entrepreneurs Emmie Leung of Emterra Group and Tony Moucachen of Merlin Plastics Group.

Leung and Moucachen formed a partnership last summer to acquire the assets of Entropex including a 180 000-square foot recycling facility located in Sarnia, Ontario. ReVital Polymers Inc recovers post-consumer as well as post-industrial plastics and processes these materials into discrete resin types, tailoring them to specific customer end-use applications.

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'Politicians are moving in a circle, not the economy'

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The annual turnover of almost EUR 350 million was linked to more than 1.5 million jobs in the European plastics sector in 2015, said Gerben-Jan Gerbrandy at the Plastics Recyclers Europe conference in Amsterdam yesterday. The impact of plastics recycling on the economy was growing, added the member of European Parliament. 'And this despite the fact that, sadly, politicians are moving in a circle, not the economy.'

‘We need legislative muscle to move forward,’ Gerbrandy urged. ‘We are gathered here the day after Trump decided to destroy the climate plan set up by his predecessor Obama. Sustainability has never been a priority for the new US president – let’s just hope that he will be just as effective in his climate policy as in his healthcare policy,’ the MEP told delegates.

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SDI anticipates first-quarter scrap earnings boost

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Major US steel producer Steel Dynamics, Inc. (SDI) is expecting to report a first-quarter improvement in the profitability of its metal recycling operations, according to its latest guidance note.

The anticipated upturn in earnings when compared to last year’s final quarter is based on ‘higher ferrous scrap demand and metal spread expansion from increased domestic steel mill utilisation’.

Earnings from the company’s steel operations are also expected to climb ‘meaningfully’ from last year’s fourth quarter as a result of higher shipments and metal spread expansion.

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PHS Group's dry recycling process overcomes RDF challenge

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Thanks to the patented LifeCycle recycling method, PHS Group is able to process up to 60% of the collected hygiene waste products. The UK recycler has set a mission for this year; to convert all the 45 000 tonnes of the material into bales to provide green energy.

They can take up to 500 years to decompose and form one of the largest waste streams dumped in UK landfills, PHS Group says of waste hygiene products. For instance, no less than 3 billion diapers are thrown away every year.

The intense shredding, compressions, and chemical separation steps pioneered by PHS Group are helping to make a difference in the niche market that is often overlooked. Another materials issue that simply burning wet waste is expensive as it has to be heated prior to incineration.

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South Australia becoming the country's e-cycling leader

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Global multi-metals business Nyrstar is upgrading its electronics recycling facility at Port Pirie, Australia. The site will process 3000 tonnes of e-scrap per year by 2018, increasing to more than 20 000 tonnes annually, with a recovery of 98% of metal content.

Nyrstar's site will accept a wide range of electronic products such as photovoltaic cells from roof solar panels, alkaline batteries, printed computer circuit boards, cathode ray tubes, mobile phones and related devices.

'Featuring proven state-of-the-art technology available in Europe, Asia and North America, the site will be Australia's first e-waste treatment facility, helping to reduce landfill and recover valuable metal to reuse in consumer products,' says Bertus de Villiers, Nyrstar's vice president metals refining.

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Separation technology solves complex cheese packaging problem

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Leading cheese manufacturer Bel Royal Leerdammer of the Netherlands has started recycling a complex packaging-related material by using a new technology capable of separating silicone coating from waste paper. The company is receiving help from waste management major SUEZ in partnership with other recyclers.

Royal Bel Leerdammer produces some 400 tonnes of packaged cheese per week, with more than 2.5 million units of plastic packaging finding their way to supermarkets at home and abroad.

All packages have a pre-printed, self-adhesive label with product information. The sheet on which these labels are stuck represent in total some 50 tonnes of waste per year; owing to a water-resistant silicone layer, the sheets cannot be recycled as a common waste paper.

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Experts discuss: What does the future hold for plastic packaging?

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The response to the question 'What constitutes eco-design?' is often 'A good recycling capability'. But this does not go far enough for the Round Table Eco Design - formed by plastics manufacturers, food and consumer goods producers, retailers and plastics recyclers as well as scientific and consumer protection organisations.

At the ‘Eco Design - More than Recyclability’ forum scheduled to take place on May 5 at the Interpack trade show in the German city of Düsseldorf, experts will highlight and discuss various related challenges and trade-offs.

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Recycler Aqua strengthens its battery portfolio

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Aqua Metals, the company behind the AquaRefining electrochemical battery recycling technology, has acquired UK-based advanced battery specialist Ebonex in what the former describes as a move to ‘advance our own nano-structured lead and leverage synergies both with Ebonex materials and its experience in bipolar lead-acid batteries’.

Aqua goes on to say: ‘Together, we believe that we have the potential to significantly advance the performance and cycle life of lead-acid battery chemistry in an easily-recycled product.’

One of the reasons for the formation of Aqua Metals was ‘a deep-seated belief that we haven’t seen the best of lead-acid batteries (LABs) yet and that there could be a market for advanced materials, equipment and processes to support a new wave of LABs’, states the company.

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Apple 'inventing better ways' to realise 100% recycled content devices

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Can we stop mining the earth for materials altogether? That’s the question Apple asks in its latest responsibility report, in which it declares: ‘One day we’d like to be able to build new products with just recycled materials, including your old products.’

It’s a tall order to create all devices from 100% recycled materials, Apple acknowledges. To get a head start the company is dedicated to ‘inventing better ways to reuse and recycle’.

One example of their R&D efforts is Liam, a line of robots that disassembles the iPhone 6, and subsequently sorts the handheld’s components. Currently, there are two Liam lines up and running – they can process almost 2.5 million phones per year.

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'Strategic metals' e-cycling focus for Cohen and BlueOak

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E-scrap recycler BlueOak Arkansas LLC has struck an exclusive supply agreement with Cohen Electronics Recycling Inc. to finalise commissioning of its US$ 35-million facility in Osceola.

The innovative plasma furnace designed by Tetronics will allow Cohen’s multi-million dollar recycling plant to process an initial 20 million pounds of e-scrap annually. BlueOak says it will complete the ambitious project in the second quarter of the year.

The company notes that a large volume of circuit boards will be sent from Cohen’s e-scrap shredding operations in Ohio to the Oscola site so it can be transformed into precious metal-bearing copper shot.

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Hazardous puzzle: Rubic's Cube inherits toxics from e-scrap plastics

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Almost 90% of the samples of children's toys recently tested for toxic substances in 26 different countries were found to include octabromodiphenyl ether (OctaBDE) or decabromodiphenyl ether (DecaBDE). So reports INEP, a group advocating the banning of dangerous chemicals in consumer products.

‘Recycling plastics containing toxic flame retardant chemicals found in electronic waste results in contamination of new plastic children’s toys and related products,’ INEP insists.

It urges that recycling toxic materials not only risks human and environmental exposure, it also ‘undermines the credibility of recycling’. A batch of Rubic’s cubes was subjected to laboratory testing as the popular puzzle toy is often made from recycled plastics.

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